What Is Switchgear? | Complete Guide of Switchgear

What Is Switchgear?

Circuits are designed to handle a limited amount of electricity, and when too much current passes through, it can cause the wiring to overheat. This may damage vital electrical components, or even lead to fires. Switchgears are designed to defend equipment connected to a power supply from the threat of electrical overload.

Switchgear Definition

What is switchgear? Switchgear is a broad term that describes a wide variety of switching devices that all fulfill a common need: controlling, protecting, and isolating power systems. This definition can be extended to include devices to regulate and meter a power system, circuit breakers, and similar technology.

In the event of an electrical surge, an effective switchgear will trigger, automatically interrupting the flow of power and protecting the electrical systems from damage. Switchgears are also used for de-energizing equipment for safe testing, maintenance, and fault clearing.

Switchgear Examples

The term switchgear may refer to different systems and components. Switchgear examples include the following:

• Switches
• Fuses
• Isolators
• Relays
• Circuit Breakers
• Lightning Arresters

Switchgear types

There are three different classes of switchgear systems: low-voltage, medium-voltage, and high-voltage.

High-Voltage Switchgears
High-voltage switchgears are those that control 75KV of power or more. Because these breakers are designed for high-voltage use, they often include improved safety features.

Medium-Voltage Switchgear

Medium-voltage switchgear are used in systems from 1KV up to 75KV. This switchgear is often found in systems involving motors, feeder circuits, generators, and transmission and distribution lines.

Low-Voltage Switchgear

Low-voltage switchgear are designed to regulate systems of up to 1KV. These are commonly found on the low-voltage sides of power-distribution transformers and are used across a variety of industries.

Isolating Media
In addition to the different voltage levels, switchgear may also differ in isolating media used to protect energized devices from electrical faults. The switchgear enclosure may make use of various insulators with different dielectric properties or other characteristics.

Although the least expensive insulation option, air has a low dielectric strength, making it a relatively poor insulator. As a result, air-insulated devices are typically larger than devices insulated by other media.

Fluid offers better insulation when compared to air and is similarly inexpensive. Fluid also provides the added advantage of cooling for overheated systems. 

Pressurized gas also offers increased dielectric strength compared to standard air insulation. Although Sulfur Hexafluoride is a common insulating gas for switchgear systems, other gases may be used in its place.

Oil has a high dielectric strength and may also provide increased cooling benefits.

Although less common and more expensive than some other options, solid, non-conductive materials can provide exceptional dielectric strength, as well as resistance to chemical and thermal deterioration.

Switchgear vs. Switchboard

The term “switchgear” is sometimes used synonymously with “switchboard.” However, these two types of equipment vary by how they are constructed. 

Switchgear features compartmentalized construction to limit arcing risks from inadvertent contact with energized equipment. Compartmentation is not required in a switchboard, enabling greater configurability and more equipment to be installed in each frame.

Read more about the UL Standards for Paralleling Switchgear here.

Switchgear Solutions from ASCO

ASCO Power offers sophisticated switchgear solutions for paralleling power sources and controlling mission-critical power.

ASCO Power Control Systems provide flexibility for the widest range of power control applications by integrating:

  • Digital synchronizers
  • Digital power meters
  • Circuit breaker and/or transfer switch controls
  • Surge protection equipment
  • Automation controllers
  • Load banks
  • Generator controllers
  • Hardwired backup circuits
  • Redundant Master PLCs and I/O circuits

Comprehensive connectivity options supply data to remote touchscreens and power management systems.


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Tips When Buying Switchboards & Switchgear

Switchgear and Switchboard Apparatus Switchgear and switchboard refers to the type of equipment used to manage and distribute power while also protecting electrical circuits and

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